Investigation of stress fields for non-standard sized glass plates loaded by ring-on-ring

A ring-on-ring (ROR) test is a prevailing test method for evaluating the equi-biaxial strength of glass materials. However, current ROR test standards limit the strength and size of glass to prevent a nonlinear behavior. In this study, the feasibility of ROR testing for non-standard, high-strength glass, such as tempered or ion-exchanged rectangular glass is investigated. To this end, ROR simulation based on theory and experiment is conducted for thirty non-standard glasses with widths of 100–300 mm and aspect ratios of 1.0–2.0. As a result, the maximum measurable stress was about 215.6 MPa for 100 × 200 mm glass and 481.3 MPa for 300 × 600 mm glass with a 3% deviation, which is well above the strength of regular tempered glass. The main purpose of this work is to understand the range of aspect ratio of horizontal and vertical widths of a glass plate that can be evaluated by the standard ROR test.     

A zirconium-free glaze system for sanitary ceramics with SiO2-CaCO3-TiO2 composite opacifier containing anatase: Effect of interface combination among SiO2, CaCO3 and TiO2

TiO₂ is an ideal substitute to ZrSiO₄ ceramic opacifier, yet it is limited to application because of the undesirable yellowing resulting from rutile formation. Herein, the SiO₂-CaCO₃-TiO₂ composite opacifier (Si-Ca-Ti) was constructed. The glaze used Si-Ca-Ti presents a superior opacification performance than ZrSiO₄ opacified glaze without causing yellowing, showing L*, a*, b* values of 94.81, -0.67 and 3.23. By comparison, the glaze using SiO₂, CaCO₃, and TiO₂ mixture shows lower opacification and yellowish surface with L* and b* values of 92.99 and 5.36. It is revealed that there is a close interface bonding among SiO₂, CaCO₃ and TiO₂ in Si-Ca-Ti, which promotes their combination reaction to generate opacification phase titanite and inhibit rutile formation when sintering, resulting in the white surface and opacification improvement of the glaze. This study proposes a green and efficient strategy to achieve white and highly opacified glaze for sanitary ceramics, exhibiting good application prospect.     

Comparison of ignition,injection and micro - Explosion characteristics of RP-3/ ethanol and biodiesel / ethanol mixed drops

The ignition, injection, and micro-explosion characteristics of aviation fuel (RP-3)/ethanol mixed droplets and biodiesel/ethanol mixed droplets at different proportions under high temperature conditions (420 °C) were compared using an experimental setup. A device for measuring small droplet volumes was designed using an infusion set and different types of needles, and a corresponding equation was established. Mixed droplets suspended on high-temperature resistance nichrome wire with a diameter of 0.2 mm were heated by sending them to a position approximately 2 mm from the forklift preheating plug using a moving rail. SLR and high-speed cameras were used to observe the flame structure as well as the injection and micro-explosion of the mixed droplets during combustion, respectively. Expansion, injection, and micro-explosion were observed in the biodiesel/ethanol mixed droplet experiments when the biodiesel content was 60%. Although the micro-explosion of mixed droplets of aviation fuel/ethanol was not observed, expansion and ejection of the droplets were observed. Image Pro-plus software was used to calculate the diameters at different times in the combustion cycle of the droplets. Through this analysis, the occurrence of micro-explosion was described, and a model for the calculation of micro-explosion strength was established.     

Microstructure and properties of WC-12Co composite coatings prepared by laser cladding

A comprehensive study of the phase composition, microstructure evolution, microhardness and wear performance of WC-12Co composite coatings fabricated by laser cladding using coaxial powder-feed mode was presented. It was shown that a combination of high scan speed and high laser energy density made WC on the edge of WC-12Co composite powders partially melt in liquid Co and 304 stainless steel matrix, and then new carbides consisting of lamellar WC and herringbone M₃W₃C (M=Fe, Co) were formed. Meanwhile, WC-12Co composite coatings with no porosity, cracks and drawbacks like decarburization were obtained, showing high densification and good metallurgical bonding with the substrate. Furthermore, a considerably high microhardness of HV_0.3 1500-1600, low coefficient of friction of 0.55 and wear rate of (2.15±0.31)×10^-7 mm³/(N·m) were achieved owing to the synergistic effect of excellent metallurgical bonding and fine microstructures of composite coating under laser power of 1500 W.     

Monomer casting nylon-6-b-polyether amine copolymers: Synthesis and properties

MC nylon-6-b-polyether amine copolymers were prepared with macro-initiator based on amino-terminated polyether amine functionalized with isocyanate via in-situ polymerization. It was found that the introduction of polyether amine delayed the polymerization process of caprolactam by increasing apparent activation energy and pre-exponential factor, resulting in the decrease of molecular weight of nylon-6. The motion of molecular chain of the copolymers was easy because of the decreased hydrogen bonds and weakened inter-molecular forces. The physical entanglement of molecular chains of the copolymers was significant and strong which increased the entanglement density. Only the nylon-6 phase crystallized in the copolymers and the crystal grain size, spherulite size and crystallinity of the copolymers decreased. A small amount of γ crystal formed at high polyether amine content. The copolymers presented obvious strain hardening behavior in stress-strain curves and the loss factor dramatically increased while the glass transition temperature and storage module decreased. The fracture surface of the copolymers became rough and presented hairy structure, indicating that the toughening mechanism of the copolymers corresponded to the multi-layer crack extension mechanism.     

The effect of hyperbranched polyester and zirconium slag nanoparticles on the impact resistance of epoxy resin thermosets

A hyperbranched polyester (HBP) was synthesized through a polymerization of AB₂ approach with succinic anhydride and diethanolamine. The effect of HBP and Zirconium slag nanoparticle (ZSN, a kind of solid waste in Zirconium industry) content on the toughness enhancement and morphology of diglycidyl ether of bisphenol A epoxy resin (DGEBA) thermosets was studied. The results indicated that HBP can greatly improve the impact strength (IS) of epoxy thermosets, but the flexural strength (FS) was decreased with increasing the HBP content. The IS of epoxy thermosets modified with ZSN was also improved, and the FS decreases as increase of ZSN. The thermosets modified with both HBP and ZSN showed excellent IS and FS. The toughening enhancement mechanism was also discussed.     

Role of zirconia phase transformation,interface processes,and Ta2O5 doping on the blistering phenomenon of molten glass in contact with zirconia-based refractories

Bubble formation and removal within the molten glass is an important issue in glass industry. Various sources of bubbles have been identified in glass manufacturing: decomposition of the glass components, air trapping, oxidation/reduction reactions, precipitation resulting from insufficient refining, etc. It has been demonstrated in a previous paper that the blistering phenomenon at the interface between a molten glass and a zirconia-based refractory can be ascribed to the oxygen semipermeability through the zirconia phase. The objective of this study is to clarify the role of temperature on the blistering process, and especially, below and above the phase transition temperature of zirconia (monoclinic/tetragonal transformation) and to evaluate the role of zirconia doping on the blistering level. The influence of the kinetics of the surface processes at the glass/refractory interface is emphasized. Quantitative measurement of the slight blistering ascribed to the so-called “redox shock” is also given.     

Oxidation of graphene-modified HfB2-SiC ceramics by supersonic dissociated air flow

The oxidation resistance of ultra-high-temperature ceramic material (HfB₂-30 vol%SiC)-2 vol%rGO (rGO: reduced graphene oxide) under long-term exposure (2000s) to a supersonic air flow has been studied. The ceramics were obtained by reactive hot pressing of HfB₂-(SiO₂-C)-rGO composite powder at a temperature of 1800°C (pressure 30 MPa, holding time 15 min, Ar). The surface temperature of graphene-modified ceramics under the influence of heating by high-enthalpy air flow (heat flow q reached 779 W·cm^–2) did not exceed 1700°C, which is 650–700°C less than for the HfB₂-30 vol%SiC baseline ceramics. This may be related to an increase in the efficiency of heat transfer from the sample to the water-cooled module, due to the higher thermal conductivity of the rGO-containing material. Thereby, a decrease in the material degradation degree has been noted, i.e. decrease in the recession rate and decrease in the total thickness of the oxidised ceramic layer by tenth. The peculiarities of the oxidised surface and near-surface region microstructure upon aerodynamic heating of the graphene-modified ceramic material, have been shown.     

Insight into t->m transition of MW treated 3Y-PSZ ceramics by grazing incidence X-ray diffraction

The influence of a microwave hybrid heat treatment (MHH) on the surface and in-depth mineralogical transformation of pre-sintered 3Y-PSZ was investigated. 3Y-PSZ samples were prepared by slip casting and sintered by conventional firing (1270 °C). Then, different MHH treatments from 5 to 15 min. at 1200 °C were applied to obtain a fully stabilized 3Y-TZP. The monoclinic fraction depth profiles in the first micrometres (up to 5) of thickness were investigated by means of the grazing incident X-ray diffraction technique (GIXRD). A good sintering degree with practically nil closed porosity and grain growth was achieved after MHH of 15 min. MHH increases the tetragonal phase content both in the surface and in-depth, reducing completely the monoclinic phase shell typically found after conventional sintering. A new parabolic model is proposed for the convoluted monoclinic fraction depth profile, which through the value of its horizontal asymptote allows the determination of the monoclinic shell thickness.